Unit 1  Structure of Mold and Machine模具结构及设备1

Chapter 1  Metal Stamping金属冲压2

  1.1  Stamping Parts冲压件2

  1.2  Widely Used Stamping Processes常用的冲压方法2

  1.3  Blanking Die冲裁模6

    1.3.1  Basic Structure of Blanking Die冲裁模的基本结构9

    1.3.2  Blanking Die with Stripper Plate卸料板式冲裁模11

    1.3.3  Blanking Die with Guider导柱式冲裁模11

    1.3.4  Blanking Die with Stripper Plate and Guide Post导板导柱式冲裁模12

    1.3.5  Compound Blank-and-pierce Die复合式落料冲孔模12

    1.3.6  Progressive Blanking Die连续式冲裁模15

  1.4  Bending Die弯曲模17

    1.4.1  Sheet Metal Bending Die板料弯曲模17

    1.4.2  Tube Bending Die管子弯曲模22

  1.5  Drawing Die拉深模23

    1.5.1  Technological Design of Drawn Part拉深件的工艺设计23

    1.5.2  Drawing Die Used in The Punch Press冲床用拉深模24

    1.5.3  Deep-drawing Die深拉深模26

  1.6  Forming Die成形模29

    1.6.1  Bulging Die胀形模29

    1.6.2  Flanging Die翻边模30

    1.6.3  Necking Die缩口模30

    1.6.4  Sizing Die整形模31

    1.6.5  Spinning旋压31

  1.7  Stamping Machine冲压设备32

    1.7.1  Mechanical Press机械式压力机32

      1.7.1.1  Crank Punch Press曲柄冲床32

      1.7.1.2  Friction Press摩擦式压力机33

      1.7.1.3  Eccentric Press偏心式压力机33

      1.7.1.4  NC Punch Press数控冲床34

      1.7.1.5  Press Brake (shear)折弯剪板机34

    1.7.2  Hydraulic Press液压式压力机35

  1.8  Short Passage for Reading阅读短文36

Chapter 2  Plastic Forming塑料成形39

  2.1  PIastic MoId塑料模具39

    2.1.1  Compression Mold压缩成形模具39

    2.1.2  Extrusion Die挤出成形模具（机头）40

    2.1.3  Injection Mold注射成形模具40

  2.2  Process of Plastic Forming塑料成形工艺46

    2.2.1  Compression Molding压缩成形46

    2.2.2  Extrusion挤出成形46

    2.2.3  Hollow Blow Molding中空吹塑成形47

    2.2.4  Injection Molding注射成形48

  2.3  Plastic Forming Machines塑料成形设备49

    2.3.1  Hydraulic Press液压机49

    2.3.2  Extrusion Machine挤出机49

    2.3.3  Injection machine注射机50

  2.4  Short Passage for Reading阅读短文52

Chapter 3  Casting铸造54

  3.1  Casting Die铸造模具54

    3.1.1  Centrifugal Casting离心铸造54

    3.1.2  Mold Casting模型铸造54

    3.1.3  Investment Casting熔模铸造55

    3.1.4  Sand Casting砂型铸造56

    3.1.5  Permanent Mold Casting恒模铸造56

    3.1.6  Squeeze Casting压铸56

  3.2  Casting Machine铸造设备57

    3.2.1  Hot Casting Machine热铸设备57

    3.2.2  Cold Casting Machine冷铸设备57

  3.3  Short Passage for Reading阅读短文58

Chapter 4  Other Mold其他模具62

  4.1  Forging Die锻造成形模具62

    4.1.1  Cropping Die for Billet Shearing下料用剪切模具62

    4.1.2  Die of Forging with Loose Tooling胎膜锻模具65

    4.1.3  On Hammer Die Forging锤上模锻77

    4.1.4  Forging Die Used for Hot Forging Press热模锻压力机用锻模86

  4.2  Powder Metallurgy Die粉末冶金模具91

  4.3  Molding Equipment成形设备94

    4.3.1  Forging Equipment锻压设备94

    4.3.2  Powder Metallurgy Molding Equipment粉末冶金成形设备101

  4.4  Short Passage for Reading阅读短文104

Unit 2  Mold Design and Manufacture模具设计和制造107

Chapter 5  The Process of Mold Design and Manufacture模具设计制造一般流程108

  5.1  Product Design制品设计108

    5.1.1  Design of Stamping Part冲压件设计108

    5.1.2  Design of Plastic Products塑料制品设计110

    5.1.3  Design of Casting Die Products压铸制品设计113

  5.2  Mold Design模具设计117

  5.3  Process of Mold Manufacture模具制造流程119

  5.4  Mold Manufacture模具制造121

  5.5  Mold Assemble模具装配123

  5.6  Short Passage for Reading阅读短文124

Chapter 6  Mold Manufacturing and Measuring Tool模具制造测量工具126

  6.1  Mold Manufacturing Tool模具制造工具126

  6.2  Mold Assembling Tool模具装配工具128

  6.3  Mold Measuring Tool模具测量工具129

  6.4  Short Passage for Reading阅读短文131

Chapter 7  Tooling Manufacturing Machine模具制造设备132

  7.1  Traditional Manufacturing Machine of Mold模具传统制造设备132

    7.1.1  General Machining Equipment一般机械加工设备132

    7.1.2  Copying Machine仿形机床137

    7.1.3  Precision Machining Tool精密加工机床137

  7.2  Mold Advanced Machining Equipment模具先进制造设备138

    7.2.1  CNC Machining Equipment数控加工设备138

    7.2.2  Laser Machining Equipment激光加工设备140

    7.2.3  High-speed Machining Equipment高速加工设备141

    7.2.4  Parallel Kinematic Machine（PKM）并联机床141

    7.2.5  Flexible Manufacturing System（FMS）柔性制造系统141

    7.2.6  Computer Integrated Manufacturing System（CIMS）计算机集成制造系统142